AUTOCLEAN 5

AUTOCLEAN 5 - everything from one source

AUTOCLEAN 5 is the first system completely developed by Triovent for fully automatic cleaning of shell and tube heat exchangers. This made it possible to use all the experience Triovent has gained with the use and conversion of manually controlled machines.

AUTOCLEAN 5 can be customized according to the user's needs and Triovent fully supports the customer with maintenance, training and service after delivery.

Everything from a single source and, if desired, at a fixed annual price.

Small machine - Large working area

AUTOCLEAN 5 requires considerably less space than comparable machines and the predecessor model due to the compact integration of the automation components. Compared to an AUTOCLEAN TLX (and the basic model), approx. 30 cm more working area can be used in each direction with the same rail length.

The rail system is available in any length and the individual rails can be easily extended. This allows AUTOCLEAN 5 to be flexibly adapted to the surrounding conditions on site.

Compact control unit - long-lasting rechargeable battery

Bedieneinheit

AUTOCLEAN 5 features the proven AUTOCLEAN control unit (5 kg) and comes as standard with a 15-meter cable for connection to the machine. The compact foldable stand can also accommodate a tablet for wireless control of non-safety-related functions. This allows the AUTOCLEAN system to be operated at any time from a safe distance from all high-pressure parts.

AUTOCLEAN 5 is supplied on request with a battery case (7 kg) which supplies the entire machine with energy for more than 12 hours and thus allows work independent of the power supply. It is also possible to supply power using a standard 230-volt power supply.

Simple assembly - Quick cleaning

AUTOCLEAN 5 is just as quick to set up as purely mechanical gantry solutions. The well thought-out design with integrated cable routing ensures a tidy work area without tripping hazards. Only two lines lead to the machine and there is no need for a large and heavy distribution box. All connectors are molded watertight and cannot be mixed up.

AUTOCLEAN 5 positions the lances exactly in front of the pipes to be cleaned, quickly, precisely and persistently. Therefore, AUTOCLEAN is clearly superior to purely mechanical gantry solutions and cleaning is completed faster.

Scanning in 5 minutes and fully automatic cleaning - Coffee and Clean

Coffee during heat exchanger cleaning? No problem with AUTOCLEAN!

Complete automatic cleaning is only possible with AUTOCLEAN. The control unit can be set up in a safe environment and after the short scanning process AUTOCLEAN 5 performs the cleaning fully automatically.

Shielded from contamination, the beverage can be enjoyed in peace while monitoring the cleaning process. Even more pleasant with the optional tablet and camera for full control.

Strong support - Full control

In addition to automatic scanning of the tube pattern, the AUTOCLEAN system offers other variants for entering the heat exchanger image. By entering a few parameters directly on the control unit, the system itself can be programmed in a few minutes.

Of course, AUTOCLEAN also has a semi-automatic mode that always supports the operator. After entering the tube pitch, AUTOCLEAN automatically moves to the next position. Searching for the next pipe and manual positioning is thus no longer necessary.

In semi-automatic mode, AUTOCLEAN can also move the cleaning lances to the end of the heat exchanger and back on its own if desired.

Easy control of the feed rate

AUTOCLEAN 5 can be equipped with a tablet for extended operating and display options in addition to the proven control unit. Furthermore, one or more cameras can be integrated.

Via the tablet, the display of the control panel and a wireless image transmission is possible. This makes it even easier to control the machine from a safe distance, and purely manual operation without visual contact is also possible.

More information, optional camera and tablet

AUTOCLEAN 5 can be equipped with a tablet for extended operating and display options in addition to the proven control unit. Furthermore, one or more cameras can be integrated.

Via the tablet, the display of the control surface and a wireless image transmission is possible. This makes it even easier to control the machine from a safe distance, and purely manual operation without visual contact is also possible.

Automatic oscillation

AUTOCLEAN 5 cleans the tubes of a heat exchanger adapted according to the contamination. If persistent fouling is encountered inside a tube, the system reacts and starts an oscillating movement.

In contrast to a manually controlled cleaning lance, with AUTOCLEAN the nozzle is only retracted within the working range of the high-pressure water and thus no cleaning effect is lost.

Protocol after fully automatic cleaning, also available online

AUTOCLEAN 5 is IoT ready. If desired, the data from the protocol can be transferred directly from the site to a database, where it can be used to evaluate the cleaning process. Triovent is currently working with Düsseldorf University of Applied Sciences on the HD-SmartClean project to systematically evaluate cleaning operations in order to leverage future potential for cleaning improvements and resource savings.

Maintenance flat rate - simple calculation of maintenance costs

We are convinced of AUTOCLEAN 5. Therefore, we can offer favorable service contracts with fixed annual flat rates for the maintenance of the system. Within the framework of the service contract, Triovent can take over the maintenance of the system at certain time intervals. Wear parts are replaced under the contract at no additional cost and Triovent guarantees the functionality of the AUTOCLEAN system when used properly. In the event of a failure, Triovent will provide a replacement unit.

Get to know it now!

We would be pleased to present our AUTOCLEAN 5 system live. A favorable variant to get to know AUTOCLEAN is to rent one of our systems for your next heat exchanger cleaning or to support the HD-SmartClean project.

For this project we collect data with a modified AUTOCLEAN 5 system for further optimization of heat exchanger cleaning. We are always looking for partners who can provide us with data from real cleanings for improvement.